专为广播发电机设计的盲插式无滴漏连接器

专为广播发电机设计的盲插式无滴漏连接器

Non-Drip 577系列衍生出的一款专为数字广播发射机制造设计的全新的产品.该设计方案需要铝制部件并实现盲插式/自动对接.断开连接时必须完全没有滴漏以避免泄漏导致电子设备损坏.

数字电视和广播发射站的热处理是十分精细的.由于高级的发射器不能使用传统的风能冷却,液冷是更高效的选择.然而,液体泄漏会导致电阻设备严重损坏.从CEJN专业的角度出发我们提倡使用我们无滴漏系列快速接头来提供可靠的热管理系统.

CEJN altered Series 577Connectors integrated into liquid cold plate
This customer was in need of an auto-coupling/blind-mate connector to replace an existing solution. The coupling is fitted at the rear of the transmitter power module’s cooling plate, with the other end connected to the power block. The operator then slides the power module into the power block where the electronics and couplings are to be connected for long periods. CEJN engineers took the Non-Drip series 577 and converted it into an auto-coupling. In order to avoid damage to sensitive electronics, spill-free disconnection was essential when the racks are removed for maintenance or replacement a couple of times a year.  

Special aluminium parts
The power module’s cooling plate is made of aluminium, so to eliminate the possibility of creating corrosion caused by different material and to better fit the existing manifold design, the standard stainless steel coupling’s outer parts were replaced with aluminium. The inner parts, however, are still stainless steel to preserve the robust construction and to keep them compatible with cooling fluids, in this case water-glycol mixture.

Cutting costs
The customer is very satisfied with the modified Non-Drip series 577 blind-mate connector. We were able to keep the coupling robust and cut costs by keeping the inner parts in stainless steel. To CEJN, every customer and application is unique. Reworking standard products is done frequently and our engineers thrive on coming up with alternative solutions.